merge a story transmission

MERGER, a story and a group

 

Inventing the industrial transmissions of tomorrow

 

MERGER has been developing its know-how since 1947During the thirty glorious years, the company progressed rapidly and manufactured hundreds of thousands of parts. transmissions including geared motors, speed reducers, speed multipliers, angle drives or the industrial gearboxes.

A refocusing is done in the 90s towards the high value-added applications such as the nuclear, the steel industry or maritime. In a logic of synergy, the LEGOFF Group integrated MERGER in its workforce in 2014 to complete its expertise in the manufacturing, the remanufacturing and maintenance high power speed reducers.

+3 000 000

of reducers installed since 1947

A latest generation factory

In 2022, MERGER wishes to be part of a logic of mechanical know-how de high quality French style. We are equipping ourselves with an autonomous production tool Corbas (69:

An optimized production organ: 

– Implementation of jibs and lifting tables on workstations, bright workshops of 2 m², optimization of storage and logistics of mechanical components.

– Overhead cranes high tonnage of 10 tons designed to handle heavy reducers up to 25 tons.

An organization designed to facilitate cross-functional communication: 

- At the house of MERGER, we place communication and exchange at the heart of the quality of our solutions: the layout of our premises as well as our equipment are designed to facilitate exchanges between the sales departments, our design office and our workshop.

Merger factory france manufacturer speed reducer
MERGER collective commitment

Collective commitment to the service of mechanical precision

Transferring engineering expertise since 1947

MERGER has all the plans produced by the company since 1947. The teams MERGER respectfully exploit a knowledge base in mechanical transmission of more than 75 years. The industrial know-how of our teams also lies in their ability to implement the latest cutting-edge techniques in machining, heat treatment, chemical treatment and selection of the best mechanical components adapted to the most demanding standards and a presence in all industries: nuclear, mining, metallurgy, maritime, food, etc.

Autonomy in the service of reactivity

At MERGE, We have our own 2000m² production tool, a internal design office and on-site service department, offering a autonomy total in the manufacture of its reducers, from specifications to delivery.
Our company has a spare parts stock on standard catalog products. This stock guarantees us autonomy in the fast delivery of parts.
Internally, each employee actively contributes to advancing our projects by demonstrating flexibility and taking initiatives. Regular training of our employees increases their Responsibility Law and the feeling of autonomy.

The quest for a high level of performance

The design of standard and special reducers allows us to provide tailor-made solutions tailored to the specific needs of our customers.
Our team of experienced professionals and organizational agility ensure high performance in responding to market demands.
Our reducers MERGER can provide a torque up to 1 KNmThis power range provides a variety of solutions for your equipment.
Internally, the search for the excellence occupies a central place in each of our process. They are supplemented by assessment and feedback (quality service, followed by KPI's) in all trades.

Trust as a driver of commitment

The recognized quality of our products MERGER has earned us the trust of customers around the world. (Several million reducers and gearboxes sold since 1947).
Our products MERGER are renowned for their reliability in critical environments. Our Service department carries out the Exemplary reducers installed with preventive and corrective maintenance. We provide safe advice with our local engineering teams.
Internally, we are driven by a committed team and reliable, an atmosphere of confidence and mutual assistance between each member, a unanimous vision of innovation and excellence.

The constant search for mechanical excellence

MERGER's quality commitment

 In its quest for excellence and quality, MERGER engages in regulatory processes to meet the most stringent specifications discerning in its target markets. Our company is certified ISO9001 V2015 and applies a quality policy, a sign of commitment of all employees to customers.

Compliance with HIGH STANDARDS

The company chooses to commit in international standardization processes and to respect them: 

EDF standards : CST, CRT, CSCT, CCTG, PMUC
European Standards:
– Machine directive: DIRECTIVE 2006/42/EC
– ATEX regulations: ATEX 2014/34/EU
Manufacturing specific standards:
Manufacturing of the crankcase:
– Choice of raw material: NE EN 10025
– Qualification of welding operating methods: NF EN ISO 15614
– Penetrant testing: NF EN ISO 3452
– Ultrasonic testing: NF EN ISO 16810
Gear manufacturing:
– Choice of raw material: NF EN 10084
– Control of tooth flanks: ISO 1328:
Assembly and testing:
– Control of runout and clearance between teeth: FD ISOTR 10064
– Noise: vibration test NFE 90 – 300
– Power transmission by gear: FD ISO TR 13593

precision-mechanics-merger

Our expertise

Standard and custom manufacturing

 

According to catalog

On specifications

Remanufacturing Merger and all brands

 

According to serial number

According to plans / specifications

 Drop-in Specialist

Repair and supply of spare parts

 

100 parts referenced

On-site measurements

Analysis and maintenance

 

 

On-site maintenance

Mechanical analyses

Assembly services

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