OUR SERVICES

Specialist in reducers and speed variators for over 75 years, MERGER offers you quality analysis and maintenance services to ensure the reliability, safety and operational efficiency of your industrial equipment, by preventing breakdowns, optimizing performance, and extending the life of your components.

Merger maintenance analysis

Preventive maintenance

 

At MERGER, we implement programs of Preventive maintenance customized for the speed reducers. Our experts perform regular inspections, oil changes, lubrication and adjustments, thus anticipating potential breakdowns and maximizing the life of your equipment. Choose reliability with our proactive approach.

CORRECTIVE MAINTENANCE

 

In the event of a malfunction, our responsive team qualified technicians intervenes quickly for the corrective maintenance of your speed reducers. We quickly diagnose problems, replace defective parts, and restore your equipment to optimal condition, minimizing downtime and ensuring a rapid resumption of your operations.

DIAGNOSTICS

 

Our service of diagnostics advanced uses cutting-edge technologies to Evaluate the performance of your speed reducers. Thanks to vibration, thermographic and oil analyses, we precisely identify potential problems. Get detailed information on the status of your equipment to make informed decisions and optimize the reliability of your fleet.

Preventive maintenance

PROACTIVE MANAGEMENT SERVICE

Our management approach Preventive maintenance in MERGER rests on a planning rigorous and a proactive monitoring. We establish personalized schedules, ensuring regular inspections and the implementation of preventive actions to maximize the reliability of your speed reducers and minimize operational disruptions.

 Oil changes to date

The oil changes to date are an integral part of our program of Preventive maintenance. We carefully follow the manufacturers' recommended intervals and carry out oil changes regular. This guarantees a optimal lubrication, extends the lifetime components, and prevents premature failure of your reducers and speed variators.

  Analyses for advanced diagnostics

Our services Preventive maintenance may include in-depth analyses such as avibration analysis, thermal and oil. These advanced diagnostics allow us toidentify signs of deterioration prematurely, to anticipate potential problems, and tooptimize performance of your speed reducers based on concrete and reliable data.

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Curative maintenance

 On-demand intervention in the event of a plant shutdown

We provide a intervention on demand et site in the event of an unexpected shutdown of your equipment. Our team of corrective maintenance in MERGER reacts quickly, diagnoses the source of the problem, and implements suitable solutions to quickly restore the functionality of your speed reducers and minimize disruption in your operational process.

Identification of abnormal equipment operation

Thanks to our in-depth expertise, we excel inproactive identification of signs of abnormal operation of your equipment site or drop in. By integrating cutting-edge technologies and advanced diagnostic methodologies, our corrective maintenance team can quickly detect anomalies, establish an accurate diagnosis, and implement the corrective actions necessary to optimize the performance of your speed reducers.

Diagnostics

Vibration analysis – detection of mechanical irregularities

We evaluate (via accelerometers, spectrum, phase and orbital analyzers) the vibes emitted by the components of the gear system. This method allows to detect mechanical irregularities, misalignments, or potential defects, providing essential data to anticipate problems and optimize the reliability equipment.

Endoscopic analysis – internal visual inspection

Our approach includes a detailed endoscopic analysis, where a endoscopic camera is used to visually inspect interior opportunities, speed reducers. This method allows for an accurate assessment of the internal condition, facilitating the visual identification of damage, wear, or other anomalies that may affect performance.

Thermal analysis – identification of overheating points

THEthermal analysis that we lead at MERGER aims to assess variations in temperature inside the speed reducers. This approach detects hot spots, overheating, and lubrication problems, providing essential insights to prevent failures due to abnormal thermal conditions.

Oil analysis – detection of inappropriate particles

We identify the presence of metal particles, acids, or other unwanted elements, providing essential information on the health status of speed reducers and directing the necessary maintenance actions.

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Our technical documentation

If you would like to know more about the technical specifications of our standard speed reducers, we invite you to download the information notices below.

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