Energy

MERGER has been manufacturing gearboxes, speed multipliers , and variable speed drives for the energy sector for over 70 years . We supply and repair, among other things, gearboxes used for polar couplings in the nuclear industry in France and internationally . We manufacture, install, and repair gearboxes for power generation from hydroelectric plants. We also produce gearboxes to facilitate oil extraction and refining.

nuclear-polar-bridge-speed-reducer-energy-merger

Our Mastery of the constraints and requirements of the energy sector

Oil extraction

Fossil fuel industries, such as oil and gas extraction, use MERGER speed reducers and variators in various equipment, such as pumps and compressors, to adapt the speed to the specific needs of the process.

Your Constraints

At MERGER, we design reducers de speed foroil extraction and gas in order to manage variable loads. We respond to your search for robustness and resistance. We make sure to take into account your environments. forage difficult, with conditions such as the dust, the vibes, and the presence of gas or liquids corrosive.

Nuclear Energy

MERGER speed reducers are used in certain nuclear energy applications, largely for lifting nuclear loads (PMC: fuel handling station) and handling equipment ( overhead cranes ).

Your Constraints

Our speed reducers are used in your nuclear applications , which must meet high safety standards . We know that the reliability and strength of our materials are essential considerations for you.

Our speed reducers are designed to meet the specific requirements of nuclear environments , such as extended service life and strict safety procedures .

Hydroelectric

Hydroelectric power plants use MERGER speed multipliers to generate electricity from renewable resources.

Your Constraints

Our speed multipliers are designed to handle charges very variable depending on the water flow rates. We also provide resistance to the corrosion of our materials to guarantee you a optimal lifespan of your equipment. We ensure the design of hydroelectric power plant equipment for a continuous operation during periods of high demand. Our devices are robust and et recognized on the market.
Yellow nuclear reducers

We provide you with specific answers to the energy sector

Traceability

  • Supplier tracking
  • Traceability of the entire manufacturing process (certificates, reports, calculation notes)

Materials control

  • Resistance checks (resilience, heat treatment, acoustics, vibration test)
  • Ultrasonic testing of chassis, gears and shafts
  • Dimensional, hardness and cementation controls

Compliance with strict nuclear industry standards

    • EDF standards: CST, CRT, CSCT, CCTG, PMUC
    • European Standards: DIRECTIVE 2006/42/CE and ATEX 2014/34/EU
    • Standards specific to the manufacture of the crankcase:
      – NE 10025: choice of raw material
      – NF EN ISO 15614: qualification of welding operating methods
      – NF EN ISO 3452: liquid penetrant testing / NF EN ISO 16810: ultrasonic testing

       

    • Gear manufacturing standards:
      – NF EN 10084: choice of raw material
      – NF EN ISO 15614: qualification of welding operating methods
      – NF EN ISO 3452: penetrant testing
      – NF EN ISO 16810: ultrasonic testing
      – NE 10025: choice of raw material
      – NF EN ISO 15614: qualification of welding operating methods
      – ISO 1328: tooth flank inspection

       

    • Assembly and testing: - – FD ISO TR 10064: control of runout and play between teeth
    • – NF E90-300 noise: vibration test / FD ISO TR13593

Hydroelectric dam merger

Our interventions on your energy extraction and production equipment

Lifting bridge

Polar Bridge

circulation pump

Turbines

lock

Guidance system

Our products and services adapted to the energy sectors

Speed ​​reducer

 

legoff-wne-merger-PRL-speed-reducer

Industrial gearbox

 

merger gear box

Speed ​​Multiplier

 

MERGER multiplier

Analysis and maintenance

 

Analysis and maintenance merger
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