Chemicals
MERGER develops reducers and speed variators able to absorb levels of axial force and very high torque to meet the specific needs of the chemical sector. Our expertise in the design and maintenance of gear systems for mixers, mixers, cooler, provides a reliable solution to the fine chemicals industry.
Our Mastery of the constraints and requirements of the chemical sector
Rubber and Plastics
Le speed control at the production output is essential because it has a direct impact on the quality of the finished products and requires a precise synchronization. Our solutions are designed to meet the specific conditions of the equipment of therubber and plastic industry.
Your Constraints
High axial and radial load : Your equipment (agitators, extruders, rolling mills, crushers, rollers) are subjected to significant axial and radial loads due to the compressive forces, shear and torsion forces exerted on materials. Our speed reducers must be able to support these loads while maintaining a optimal performance.
Torque and power constraints : Your equipment requires speed reducers capable of efficiently transmitting high torques and to manage important powers to train the material transformation processes with precision et stability.
Maintenance and accessibility : Equipment maintenance in the chemical industry is essential to ensure its proper functioning and extend its service life.
Standards and specific environment : Our reducers and speed variators must be designed to withstand extreme temperatures, aggressive chemicals, corrosion, and must comply with the safety standards rigorous, while being adapted to environments dusty and potentially explosive in accordance with ATEX directives.
We provide you with specific answers to the chemical sector
Specific materials and treatments
- Resistant materials : We use high quality materials et corrosion resistant, such as stainless steel, special alloys or protective coatings, to ensure increased durability and resistance to harsh chemicals.
- Waterproof design : Integration of seals effective and rugged housings to prevent infiltration of water, dust or corrosive substances, thus ensuring maximum protection of internal components and a long service life.
- Anti-corrosion technologies: We use anti-corrosion surface treatments and adapted painting system to protect components exposed to aggressive environments, thereby reducing wear and extending the lifespan speed reducers.
Compliance with standards and certifications
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Safety standards : Our designs are comply French industrial safety standards and incorporate additional protective devices, such as temperature sensors for guarantee security operators and compliance with current regulations.
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ATEX Certifications : MERGER develops speed reducers conform to ATEX directives for potentially explosive environments, with specific designs and certified components to ensure safety and reliability in your particular conditions.
Analysis and maintenance services
- Real-time monitoring systems : We integrate systems of remote monitoring and diagnostic sensors to enable continuous performance monitoring, detect anomalies and prevent potential breakdowns, helping to minimize unplanned downtime and optimize preventive maintenance.
- On-site analysis, assembly and maintenance service : On request, you can have a expert technician "chemical/petrochemical" capable of moving site (France, Europe, Africa) for your assembly, analysis or maintenance needs.
Our interventions on your rubber and plastic industry equipment
Crushers
Extruder
Rubber rolling mill
Tire machine
Our products and services adapted to the petrochemical sectors
Speed reducer
Analysis and maintenance
