Steel industry
The steel industry is a long-standing market for MERGER. Robust and reliable, our gearboxes and variable speed drives are designed to withstand the extreme operating conditions of foundries, rolling mills, industrial chrome plating plants, and wire drawing mills. As a manufacturer and repairer of gearboxes, we provide all the components and services that meet the most demanding requirements to guarantee optimal operational continuity.
Our Mastery of the constraints and requirements of the steel industry
Foundry
The machines used in foundries are subject to strict requirements regarding the strength and longevity of the equipment. A temporary shutdown immediately generates significant losses. MERGER ensures stable, efficient, and continuous operation of your foundry equipment , minimizing downtime and guaranteeing reliable production.
Your Constraints
Our gearboxes and variable speed drives are designed to allow for preventative maintenance . Not only can unplanned downtime have significant repercussions on your production, but also, the metal merging processes in foundries can generate high temperatures . Our gearboxes are capable of operating reliably in your thermally demanding environments while withstanding variable loads .
Rolling / Transformation
Often positioned on roller tables or other parts of your production line , the gearbox is one of the essential components of your rolling mill . Our engineering department systematically recommends a high service factor to increase the lifespan of the gearboxes you use.
Your Constraints
The rolling mills are subject to variable charges due to the different materials and thicknesses of sheets processed. Our reducers and speed variators are able to manage these load variations reliably in a harsh industrial environment, characterized by high temperatures, vibes, mechanical shocks and the presence of dust metal. Historical supplier of CLECIM, our various services take into account the radial and axial force factors rolling mills and guarantee world-renowned robustness.
Chrome plating / Wire drawing
MERGER intervenes during the design, remanufacturing et reparation de reducers et gearbox in the sector of chrome plating hard and wire drawing. We are also able to carry out reverse engineering on reducers all brands.
Your Constraints
To meet the specific needs of chrome plating and wire drawing companies , our expertise in manufacturing custom speed reducers takes into account essential factors such as efficient management of variable loads , wear resistance in dusty environments , and compliance with safety standards. We design reducers capable of operating reliably under thermally demanding conditions while offering optimal positioning accuracy .
We provide you with specific answers to the Steel Industry sector
Application customization
- Custom made : Custom-made reducers and speed variators that specifically meet the needs of each steelmaking application, whether for rolling mills, conveyors, wire drawing machines, aluminum smelters or other equipment.
- High Power: Gearboxes capable of handling the high powers and forces required for steelmaking operations, thus ensuring efficient power transmission.
- Adaptability: Our historical know-how for steel companies allows us to design applications adaptable to rapid changes in steel production processes, thus offering you operational flexibility.
Sustainability
- Heavy duty reducers: Our products are designed to withstand the harsh conditions of the steel industry, including high temperatures, high radial output loads, and dusty environments.
- Operational reliability: The reliability of our reducers, the result of technical choices that prioritize quality, allows you to maintain the continuity of your production, thereby reducing downtime and optimizing the efficiency of your steelmaking processes.
- Wear resistance : Our components are designed to be wear-resistant, essential in your environment where the mechanical forces and required yields can be significant.
- Adaptability to changes: Our reducers and variators are designed to adapt to rapid changes in production processes.
Analysis and maintenance services
- Analysis and Maintenance Services: We offer comprehensive analysis and maintenance services (preventive or curative) to anticipate breakdowns, extend the life of reducers and optimize their continued performance.
- Recurring vibration measurement service : We are setting up a recurring service for measuring the evolution of vibrations in order to anticipate and benefit from a regular information report on the devices.
- On-site interventions: Our teams travel to carry out the measurements and 3D scans necessary for the manufacture or maintenance of equipment in the steel industry.
Our interventions on your steelmaking equipment
Conveyor
Hot rolling
Wire drawing machine
Roller table
Overhead Crane
reel
Our products and services adapted to the steel industry sectors
Speed reducer
Industrial gearbox
Angle drive
Analysis and maintenance
